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Installing Equus Stall Systems

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Lumber Requirements

The first step in building your Equus Stall is to decide on the finished size you desire, which determines the lumber lengths.

Any size stall can be built using the Equus System.

1. Corner post can be set 10' or 12' (or any other spacing as desired) on center to fit building design or special needs. Equus grill work channels will have to be cut to fit space
between post if this system is used.

2. Preferred option is to set the face to face dimension between 44 (nominal 3 1/2" x 3 1/2") post an even two foot spacing plus 1/2" to use the Equus grill system without cutting.


The following specifications cover the lumber required for each Equus wall model using the preferred size system above Lumber listed is for 12' side walls Should your needs be different, change the lumber lengths accordingly. Treated lumber and dimensional lumber measuring no more than 1 1/2" thick is recommended.

Model 4650 - Front Wall with Grill Work and Door:
5 - 2" x 10" x 48" Boards for door
1 - 2" x 6" x 48" Board for top of door
1 - 2" x 8" x 44" Track board above door
1 - 2" x 4" Treated x 96" or 72" for bottom of front wall
5 - 2" x 10" x 96" or 72" for front wall
1 - 2" x 6" x 96" or 72" front wall header board
1 - 2" x 8" x 96" or 72" front wall track board

Model 4550 - Solid Front Wall with Door:
5 - 2" x 10" x 48" Boards for door
1 - 2" x 6" x 48" Board for top of door
1 - 2" x 8" x 44" Track board above door
1 - 2" x 4" Treated x 96" or 72" for bottom of front wall
10 - 2" x 10" x 96" or 72" for front wall

Model 4600 - Side Wall with Grill Work:

1 - 2" x 4" Treated x 144" or 120" for bottom of side wall
5 - 2" x 10" x 144" or 120" for side wall

Typical corner posts are standard 4x4's measuring 3 1/2" x 3 1/2". Five (5) posts are required for the first stall and three (3) additional posts for each stall thereafter, when constructed side-by-side Note All 4x4 posts should be 8' in length above the ground. Longer posts are required if they are to be embedded in the ground. Larger posts may be used but willchange the stall size in order to build the stall without cutting the grill work channels.
Sliding Door Assembly
Step 1 : Slide the five pieces of 2" x 10" into the left and right channels (item 1) keeping them up from the bottom by 1 1/2". Allow 1/8" space between each board and alternate grain direction from board to board. Alternating the grain direction will reduce the effect of board warp.

Step 2: Install both side caps (item 5) into the left and right side channels (item 1) using two of the truss-head screws supplied. These side caps simply slide into the side channels. Holes must be aligned.

Step 3: Assemble the door grill by snapping the pipes into the grommet installed into the U Channels (item 3), making sure that the trusshead screws are all facing the front of the
door. Note The top U channel has additional holes for the optional pendant type door trolley hangers (not shown).

Step 4: Install the assembled grill work into the door by sliding the bottom U channel over the top 2" x 10" allowing the pipes to touch the wood.

Step 5: Slide the 2" x 6" x 48" top rail board down, between the left and right side channel (itern 1). into the top U Channel firmly pressing down on the grill work pipes.

Step 6:Slide the top channel (item 4) down onto the 2" x 6" x 48" board installed in step 5.

Step 7:Square the door by measuring diagonally from corner to corner. Hold square and install all screws. The 2" x 6" top board must press firmly on the grill pipes when fastened. Adjust u-channels and fasten.

Step 8: Install the door latch (item 6) on the left or right side of the door, as desired, using the fasteners that are packaged with the latch. Placement is indicated in figure 3.

Step 9: Install the trolley hangers (item 7) according to the directions furnished with the style of hangers ordered.

Step10: Install the bottom door channel (item 2) with truss-head screws (see figure 4). Drilling is advised to prevent splitting the wood.

Hanging the Door
Step 1 : Fasten the Door Track (item 8, part of kit #4900 or 4901) to the track board with top of mounting brackets (item 9) at 96'/," above the floor. This dimension may need to be adjusted due to variations in wood size to get the door grill to align with the wall grill. Hold the track in place with the door attached to confirm alignment before attaching the track. Use 3/8" x 2" lag bolts furnished to mount the track. This allows for about clearance under the door for bottom stay roller.

Step 2: Using the No. 10 screws supplied, install the stay roller (item 10) on the wall at the lower corner of the door opposite the door latch (see figure 3) so that it can run within
the bottom door channel.

Step 3: Hang the door by sliding the trolley hangers (item 7) into the door track from one end while, at the same time, sliding the bottom door channel (itern 2) over the stay roller (item 10).

Note:The bottom rail channel fits between the door verticals,
and is flush with the bottom of the door verticals. The door verticals will act as a stop in the open and closed position.

Note:Figure 4 is shown without door verticals. Bottom rail is
attached with open part down.

NOTICE: Plyco has a continuing policy of product improvement and reserves the right to make product changes without incurring an obligation to make changes in Plyco or Equus products previously sold. The information in this
instruction sheet is subject to change without notice. Plyco assumes no responsibility for any errors that may inadverlently appear herein
 
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