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Step 1 : Slide the five pieces of
2" x 10" into the left and
right channels (item 1) keeping them
up from the bottom by 1 1/2".
Allow 1/8" space between each
board and alternate grain direction
from board to board. Alternating the
grain direction will reduce the effect
of board warp.
Step 2: Install
both side caps (item 5) into the
left and right side channels (item
1) using two of the truss-head screws
supplied. These side caps simply
slide into the side channels. Holes
must be aligned.
Step 3: Assemble
the door grill by snapping the pipes
into the grommet installed into
the U Channels (item 3), making
sure that the trusshead screws are
all facing the front of the
door. Note The top U channel has
additional holes for the optional
pendant type door trolley hangers
(not shown).
Step 4: Install
the assembled grill work into the
door by sliding the bottom U channel
over the top 2" x 10"
allowing the pipes to touch the
wood.
Step 5: Slide the
2" x 6" x 48" top
rail board down, between the left
and right side channel (itern 1).
into the top U Channel firmly pressing
down on the grill work pipes.
Step 6:Slide the
top channel (item 4) down onto the
2" x 6" x 48" board
installed in step 5.
Step 7:Square the
door by measuring diagonally from
corner to corner. Hold square and
install all screws. The 2"
x 6" top board must press firmly
on the grill pipes when fastened.
Adjust u-channels and fasten.
Step 8: Install
the door latch (item 6) on the left
or right side of the door, as desired,
using the fasteners that are packaged
with the latch. Placement is indicated
in figure 3.
Step 9: Install
the trolley hangers (item 7) according
to the directions furnished with
the style of hangers ordered.
Step10: Install
the bottom door channel (item 2)
with truss-head screws (see figure
4). Drilling is advised to prevent
splitting the wood.
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