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Step 1: Install
the end channels centered on the
inside surface of the corner posts,
as shown in the Assembly Drawing.
All channels should be placed 1/2"
above the floor surface and anchored
with the 3/4" truss-head screws
supplied.
For solid wood walls,
fasten two (2) end channels to each
post, one directly above the other.
For grill work walls,
fasten only one (1) end channel
at the bottom of each post.
Step 2: You are
now ready to install the wall lumber.
Slide the first board down to '/2"
below the bottorn of the end channels.
After the bottom board is located
and leveled, anchor it in place
with the truss-head screws supplied.
Note: Rubbing soap on the inside
surface of the end channels will
let the wood slide easier.
For solid wood walls,
continue installing all remaining
wall boards and secure in place
with the 3/4" truss-head screws
supplied. Complete installation
by adding two (2) wall braces (item
3) vertically. one above the other,
and centered on the wall. Secure
with '/4 " truss-head screws
supplied.
For grill work walls,
continue installing wall boards
up to the top of the lower end channels.
Finally, install one wall brace
(item 3) below the grill work.
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Step
3: Using the truss-head screws, install
two (2) header channels, one on the
corner post and one on the center
post 35'/4' above the top 2' x 10"
wall board. The 35 1/4° dimension
is from the top of the 2` x 10 to
the bottom of the header channel
Step 4: The grill
work pipes have two dimples on each
end which are used to hold the pipes
in the U channels. To assemble,
make sure a plastic grommet is installed
in each pipe hole in the U channel
then push
the pipes into the U channel until
they snap into place.
Note: If you plan
to install a Model 4250 Feeder Door
into the grill work, remove three
bars from the area where you want
the door located. Slip the Feeder
Door over the pipe by the opening.
This pipe will act as a hinge. The
spring loaded latch must face toward
the aisle.
After all pipes
are in place, place the grill work
assembly over the wall board and
press down until the pipes come
into contact with the lumber.
Step 5: Slip the
header board (2"x 6")
into the header channels installed
in step 3, and slide down until
it rests firmly on top of the pipes
in the grill work.
Step 6: At this
point, the remaining 3/4" truss-head
screws should be installed in the
header channels and the upper and
lower grill work U channels.
Step 7: Using the
1/4" truss-head screws furnished,
install the wall brace (item 3)
centered vertically on the wall
below the grill.
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