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Sliding Door Track Components and Accessories

Installing Sliding Door Rails

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How to assemble PLYCO No. SDR1600AV 11/2" Aluminum Vertical Rails with 2" x 4" or 2" x 6" wood girts and No. SDR1600AB Bottom Rail over 2" x 6" wood girt. How to assemble PLYCO No. SDR1600AV
11/2" Aluminum Vertical Rails with No.
SDR1635BG 11/2" x 31/2" Steel Box Grits,
No. SDR160OWB Bottom Rail and No.
SDR1000GZ Guide Rail.
1. Cut two vertical rails to required heights, allowing 3/4" to 1" for overlap of the door opening at the top. Vertical rails should be 3' shorter than the overall door height to allow for the aluminum bottom rail.

2. Cut the required number of girts to correct widths. Suggest doors overlap jambs 1 on each side: 2 1/2" it Combo No. 190500 Keeper-Stoppers are used. Use a 2" x 6" for the bottom girt. Recommended girt spacing is 24" on centers for 2" x 4"s; 30" on centers for 2" x 6''s. Drill top girt for mounting trolley hangers.

3. Lay vertical rails with J-trim facing down on a flat, even surface and insert all girts into the verticals, as shown in Figure 1. Allow the 2" x 6" bottom girt to drop 3" below the verticals for mounting the aluminum bottom rail.

4. Attach the vertical rails to the girts by using one 1 1/2" nail at each joint.

5. Diagonally square the door frame, as shown in Figure 2. Adjust as needed and secure with a second 1 1/2" nail at each joint.

6. Turn frame over, re-square. and secure with one 1 1/2" nail at each joint. Completed assembly will have two 1 1/2" nails in the back and one 1 1/2" nail in the front at each joint.

7. Using a skill saw or snips, notch the aluminum bottom rail for mating with the vertical rails, as shown in Figure 3. Attach the aluminum bottom rail to the 2" x 6" bottom girt with nails driven up through the bottom and above the stiffener.

8. Apply skin, install trolley hangers, door hardware and optional weather stripping (See Figure 4). Hang door(s) on building, as explained on the back page.

9. For double or split slide doors, substitute one No. SDR1600HV "H" Vertical Rail in place of No. SDR1600AV. No. SDR1600HC "H" Closure Rail may be used, if preferred. Allow for "H" rails when cutting door girts.

1. Cut two vertical rails to required heights, allowing 3/4" to 1" for overlap of the door opening at the top. Vertical rails should be 1 shorter than the overall door height to allow for the bottom rail.

2. Cut the required number of girts to correct widths. Suggest doors overlap jambs 1 1/2" on each side; 2 1/2" if Combo No. 190500 Keeper-Stoppers are used. Recommended girt spacing is 24" to 30" on centers. Cut the bottom rail to the same width as the girts. Drill the top girt
for mounting trolley hangers.

3. Lay vertical rails with J-trim facing down on a flat, even surface and insert all girts and bottom rail into the verticals, as shown in Figure 1. Face the bottom rail stiffener downward to fit against the J-trim on the
verticals, as shown in Figure 5.

4. Attach the vertical rails to the girts and bottom rail using on 1" TEK screw at each
joint.

5. Diagonally square the door frame, as shown in Figure 2. Adjust as needed and insert a second 1" TEK screw at each joint.

6. Turn frame over, re-square and secure the front of the verticals to the girts with one
1" TEK screw at each joint. Completed assembly will have two 1" TEK screws in back and one 1" TEK screw in front at each joint. Note: If the flat of the steel skin is to be inserted into the small J-trim (Figure 4),
attachment of the front screws should be delayed until after the skin is installed.

7. Apply skin, install trolley hangers, door hardware and optional weather stripping
(Figure 4). Hang door(s) on building, as explained on the last page.

8. Install the bottom guide rail, as explained on the back page.

9. For double or split slide doors, substitute one No. SDR1600HV "H" Vertical Rail in
place of No. SDR1600AV. No. SDR1600HC "H" Closure Rail may be used, if preferred. Allow for "H" rails

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